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  • Strain Gaging Services

    Integrated Test & Measurement (ITM) delivers in-house strain gauge installation, custom transducer design, cable harness assemblies, and field testing services—providing accurate, reliable strain data for design validation, failure analysis, and real-world performance evaluation.

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Strain Gauge Services – In-House Installation, Calibration, Field Testing & Data Solutions

Accurate, reliable strain gauge installation, calibration, and analysis that supports structural validation, failure prevention, and performance optimization across aerospace, industrial, and energy applications.

Integrated Test & Measurement (ITM) provides professional strain gauge services for engineers who need accurate, defensible measurements in real-world conditions. From in-house strain gauge installation and custom transducer design to field testing, cable harness assemblies, and calibration support, ITM delivers high-confidence strain data that supports design validation, failure analysis, and performance optimization.

Our experienced engineers work closely with customers to ensure proper gauge selection, installation, and verification—so your measurements are reliable, repeatable, and aligned with your technical and program requirements.

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Why Choose ITM for Strain Gauging?

Strain gauge performance depends on far more than the gauge itself. ITM combines material science, disciplined installation practices, and practical test experience to deliver results you can trust.

What Sets ITM Apart

  • In-house strain gauge installation and wiring
  • Broad experience across metals, composites, and non-metallic materials
  • Proven bonding techniques for laboratory, field, and production environments
  • NIST-traceable calibration support when required
  • Complete documentation, photos, and measurement records
  • Flexible support for R&D, validation, troubleshooting, and compliance testing

Bonding to a Wide Range of Materials

ITM brings proven expertise bonding strain gauges to a wide variety of materials and geometries. Our engineers understand how substrate properties, surface preparation, and adhesive selection affect strain transfer and long-term measurement stability.

Materials We Commonly Bond To

Steel (stainless, carbon, alloy) Aluminum (all common grades)
Titanium & nickel alloys Copper & copper alloys
Cast iron Magnesium alloys
Carbon fiber composites Plastics & advanced polymers
Circuit boards (PCBs) Glass & ceramics
Concrete & wood High-temperature & cryogenic materials

We also specialize in challenging applications such as thin-walled structures, diaphragms, internal bores, blind holes, pressure vessels, and composite assemblies used in aerospace, medical, industrial, and harsh-environment systems.

Proven Bonding Materials & Techniques

Accurate strain data requires selecting the right bonding method for the application. ITM applies industry-proven adhesives and installation techniques based on substrate type, temperature range, humidity exposure, test duration, and required accuracy.

Bonding Materials & Methods

Cyanoacrylates (fast-curing) Epoxy adhesives (long-term)
Cold-curing systems Hot-curing systems
High-temperature adhesives Moisture-resistant epoxies
Weldable strain gauges Pressure- and heat-activated bonds
Laboratory installations Field & production installations

Each installation follows a disciplined process—including surface preparation, precision alignment, controlled curing, and protective coatings—to ensure dependable strain transfer and long-term stability.

In-House Strain Gauge Installation & Calibration Support

Strain gauge installation at ITM is performed in-house by experienced test engineers to maintain full control over quality and consistency. Calibration is completed internally when appropriate or coordinated with trusted external laboratories when NIST-traceable calibration or accredited services are required.

Installation & Calibration Capabilities

Precision strain gauge installation Bridge completion & wiring
Lead-wire routing & protection Environmental sealing & coatings
Shunt calibration & verification Channel-to-channel checks
Load and strain correlation NIST-traceable calibration support
Sensor documentation As-installed photos & records

This flexible approach allows ITM to match calibration methods to your technical, regulatory, and program needs—without unnecessary cost or complexity.

Custom Transducers & Cable Harness Assemblies

In addition to direct strain gauge services, ITM designs and builds custom transducers and cable harness assemblies to support clean, reliable signal transmission from sensor to data acquisition system.

Our team supports:

  • Custom strain-based transducer design
  • Integrated gauge, wiring, and connector solutions
  • Cable harness assemblies for harsh environments
  • Signal integrity optimization for long cable runs
  • Integration with NI, HBK, and other DAQ platforms

This end-to-end capability reduces installation risk, improves measurement reliability, and simplifies deployment in the lab or field.

Field & Laboratory Strain Testing

ITM supports both on-site field instrumentation and controlled laboratory testing. Whether you need temporary measurements for troubleshooting or long-term monitoring for validation, our engineers tailor each system to your application.

Typical Applications

  • Structural validation and load testing
  • Failure investigation and crack propagation analysis
  • Product design verification
  • Industrial machinery monitoring
  • Aerospace and defense testing
  • Energy, infrastructure, and pressure systems

Documentation You Can Defend

Every ITM strain gauge project includes clear documentation to support engineering review, reporting, and compliance needs. Deliverables may include installation records, calibration summaries, channel maps, wiring diagrams, and measurement verification data—giving you confidence in both the results and the process.

Request a Strain Gauge Consultation

If you’re planning a strain gauge project—or troubleshooting an existing one—ITM can help you select the right approach, avoid common installation pitfalls, and obtain reliable data faster.

Contact ITM today to discuss your strain gauge application and learn how our in-house services can support your testing goals.

Get a Quote for Your Project

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